Orbital FX: Inside the World of Practical Effects, Prop Building & the Future of Filmmaking
Orbital FX: Inside the World of Practical Effects, Prop Building & the Future of Filmmaking🎙️ Episode OverviewIn this episode, Steve Otis Gunn sits down with Luke and Paul from Orbital FX, the North-East–based practical-effects and prop-building team whose work spans Star Wars, Marvel, Disney theme-parks, and fan-favourite replicas for collectors around the world. They dive deep into the lost art—and unexpected resurgence—of practical effects: from Ray Harryhausen to The Mandalorian, from clunky 80s prosthetics to cutting-edge CNC and 3D printing. Luke and Paul explain how they build everything from screen-accurate helmets to carbon-fibre Darth Vader pieces, giant convention displays, and even props that end up being purchased by Disney itself for use in productions. Along the way, they share behind-the-scenes stories involving Star Wars fandom, the 501st Legion, building a full-size Millennium Falcon event piece, restoring the original Boba Fett blaster for Adam Savage’s Tested, and navigating the strange legal/industry grey-area of replica prop making.It’s an episode full of nostalgia, technical nerdery, industry insight, and the occasional existential dread about the future of AI, streaming, and the entertainment industry.Highlights include:Why practical effects are making a real comebackThe surprising ways modern CGI artists depend on physical propsProp-building tech: moulding, casting, carbon fibre, CNC, vac-forming, electronics🎭 About Orbital FXOrbital FX is a UK-based practical-effects and prop fabrication studio. They specialise in 3D design and printing, mould-making, casting, carbon-fibre builds, CNC machining, vac-forming, silicone work, electronics, leatherwork, soft goods, and full costume fabrication. Their work has appeared at global fan conventions, in Disney Cruise Line’s Avengers: Quantum Encounter, across major Star Wars costuming groups, on Adam Savage’s Tested, and in film-adjacent commercial and live-event productions worldwide.From screen-accurate helmets to large-scale display pieces, Orbital FX blends high-end craftsmanship with genuine fan passion.🔗 Connect with OrbitalInstagramFacebookWebsite📢 Follow the PodcastStay updated with the latest episodes and behind-the-scenes content:InstagramTikTokYouTubePodcast: Television Times with Steve Otis GunnHost: Steve Otis GunnGuests: Luke & Paul from Orbital FXDuration: 58 minutesRelease Date: December 11, 2025Season: 4, Episode 30All music written and performed in this podcast by Steve Otis GunnPlease buy my book, You Shot My Dog and I Love You, available in all good bookshops and online. Hosted on Acast. See acast.com/privacy for more information.